Die to cast is simply a process that is normally used in the production of metallic parts that are complex. The process usually uses the dies which are reusable molds. The process involves a furnace, some metals and obviously a machine that will die cast. The metal used in the die casting is usually zinc or aluminum. The metallic materials are simply melted.
The furnace is what performs the melting. After the meeting, the metals are then placed in the die casting machine. There are different types of machines used in die casting. There are the cold chamber die casting machines and the hot chambers die casting machines. Precision die casting has both the machines that help in the molding of the metals.
Die casting has stages. The first stage is usually the clamping stage. This stage involves the preparation of the die. This is done by cleaning the two halves from the previous injection. The die is then lubricated. This is mainly to facilitate the next process or the next step of die casting. It is good to note that, not each and every step will need lubrication.
The second process is usually injection. After the metal is melted, it is then transferred to the injection chamber where the die injection is done. The method or this step will depend on the machine that you have. The injection into the die is usually done under very high pressure.
After the injection, the next step is usually cooling. The metal that was in a molten state will be allowed to cool and then solidify. At this step, the desired shape or the desired look of the metal is always formed.
The process of die casting is long but to achieve desired results, the process must be followed to the later.